Signode BXT2 Operations Instructions

Browse online or download Operations Instructions for Power tools Signode BXT2. Signode BXT2 Operating instructions User Manual

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ak 03.11
1
BXT 2
BXT 2-19
Maintenance
Manual
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1 2 3 4 5 6 ... 32 33

Summary of Contents

Page 1 - Maintenance

ak 03.11 1 BXT 2 BXT 2-19 Maintenance Manual

Page 2

ak 03.11 10 Clean mech. components E21 E22 E37 Replace power electronics (Pos. 212) E35 Replace the battery E33 Let the tool cool down E30 Chec

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ak 03.11 11 BXT 2 BXT 2-19 5.3. Service Interface As optional accessory a data cable (Art. Nr: 1821.163.153). for detailed fault diagnosis is

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ak 3.11 12 BXT 2 BXT 2-19 4. Window „COM1 Properties“ will open. Make settings as enclosed in the illustration. Confirm by clicking „OK“.

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ak 3.11 13 BXT 2 BXT 2-19 Establish connection: 1. Plug the data cable to the serial interface(RS 232) of your computer. Should your PC or Lapt

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ak 3.11 14 BXT 2 BXT 2-19 6. Tool reset In some rare cases, it may occur that it is not possible to bring the welding unit back to its initial

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ak 3.11 15 BXT 2 BXT 2-19 7. Disassembling Please consider the explosion drawing which is printed on the last pages of the operating instructio

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ak 3.11 16 BXT 2 BXT 2-19 7.2. Welding unit 1. Remove cable tensioning (Pos. 103) 2. Remove set screw and compression spring (Pos.

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ak 3.11 17 BXT 2 BXT 2-19 Important!: The motor is fixed to the motor support with precote®-coated screws. Should it become necessary to re

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ak 3.11 18 BXT 2 BXT 2-19 7.4. Tensioning gear 8. Assembly To assembly the tool, simply proceed in the opposite way. Please consider the exp

Page 11 - BXT 2 BXT 2-19

ak 3.11 19 BXT 2 BXT 2-19 9. Adjustments 9.1. Adjustment of the welding reset To avoid play in the reseting parts of the welding unit these par

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ak 03.11 2 BXT 2 BXT 2-19 Content: 1. Preface ...

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ak 3.11 20 BXT 2 BXT 2-19 10. Lubricating chart Recommended Lubrication: Description: Lubricant: Interval: 1 Planetary gear tensioning Klüb

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ak 3.11 21 BXT 2 BXT 2-19 11. Wiring The cables must be layed very accurate. Misplaced wiring could be damaged by moving parts inside the tool

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ak 3.11 22 BXT 2 BXT 2-19 Important! Do not set the connections under tension while assembling. Connections might get loose due to vibr

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ak 3.11 23 BXT 2 BXT 2-19 12. Error Code List 12.1. User Errors Faults in operating sequence “User errors” are no indication of a tool relate

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ak 3.11 24 BXT 2 BXT 2-19 12.2. Device Error control system Error Reports in conjunction with the control system. Nr. System error Descriptio

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ak 3.11 25 BXT 2 BXT 2-19 12.3. Device error battery Error Reports in conjunction with the battery or the motor Nr. System error Description

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ak 3.11 26 BXT 2 BXT 2-19 E25 BATTERY_TEMPERATUR_ RESISTOR_ERROR Description: Battery temperature sensor has an invalid value. (Disconnection or

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ak 3.11 27 BXT 2 BXT 2-19 E32 DRIVE_TIMEOUTERROR Description: Time out in communication with power electronics. Possible cause: • Power electro

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ak 3.11 28 BXT 2 BXT 2-19 E38 DRIVE_HALLSENSORERROR Description: Hallsensor failure at power electronics Possible cause: • Motor hall-sensor de

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ak 3.11 29 BXT 2 BXT 2-19 14. Explosion drawing

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ak 03.11 3 BXT 2 BXT 2-19 1. Preface The objective of this maintenance manual is to familiarize a skilled technician with the tools particular

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ak 3.11 30 BXT 2 BXT 2-19

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ak 3.11 32 BXT 2 BXT 2-19

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ak 3.11 33 BXT 2 BXT 2-19 15. Product information Please consider the following product information releases (status April 2011): • Nr.1, May

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ak 03.11 4 BXT 2 BXT 2-19 3. Tool Design 3.1. Housing/electrical components: The housing is carried out in 3 pieces. All processes are cont

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ak 03.11 5 BXT 2 BXT 2-19 3.2. Welding unit The unit is lowering automatically when the welding process is started. Depending on the directio

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ak 03.11 6 BXT 2 BXT 2-19 3.3. Rocker lever and reset The Blocking Pawl (pos. 65) prevents the tension gear from turning backwards during tensi

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ak 03.11 7 BXT 2 BXT 2-19 3.5. Tensioning gear There is a free wheel integrated into the bevel gear pinion (Pos. 132). Provided the appropriat

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ak 03.11 8 BXT 2 BXT 2-19 5. Diagnostic aids Service technicians are supported in fault finding by the tools firmware. Faults in operating sequ

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ak 03.11 9 BXT 2 BXT 2-19 Example of the event readout using the service interface: As per description above, tool faults are displayed as E-n

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